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Bullet Proof Vest Purchasers and Armor Holdings in $77.5 Million Showdown Over Defective Zylon-Based Body Armor

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Case ID: 3406 | Consumer Products | 12/29/2004

A class action has been filed against body armor manufacturer Armor Holdings, Inc., on behalf of all persons, agencies, or entities that purchased, owned, have been issued, or possess vests containing Zylon, manufactured by Armor Holdings between April 7, 1999, and April 7, 2004. The action alleges that Zylon, the protective fiber used in the vests, deteriorates when exposed to heat and other conditions over time so that the vests lose their protective qualities. The action seeks $77.5 million in compensatory damages.

The action was filed by the National Association of Police Organizations, which alleges that the vests containing a ballistic material that loses the ability to stop bullets over time. This is the second such lawsuit brought by NAPO against a bullet-resistant vest maker. In March 2004, attorneys for NAPO filed a similar complaint in Michigan against Second Chance Body Armor, Inc. That case is captioned National Association of Police Organizations v. Second Chance Body Armor Inc., Mich. Cir. Ct., No. 04-8018-NP.

Both lawsuits also name as defendants Toyobo America, Inc., and its Japanese parent, Toyobo Company, Ltd. The complaints against Armor Holdings, Second Chance, and Toyobo each include one count of breach of express warranty, breach of implied warranty of merchantability, breach of implied warranty of fitness for a particular purpose, and breach of duty to warn.

Together, Armor and Second Chance hold about 80% of the body armor market, having each sold 100,000 or more vests to police officers nationwide. NAPO's defective-product legal actions differ from one another in that the suit against Second Chance does not seek specific compensatory damages because the company has taken steps to restore the vests' protective qualities or provide new products. Armor Holdings has not yet made such an offer.

Minnesota Attorney General Mike Hatch on April 13, 2004, joined other states when he filed a lawsuit in Minnesota District Court, Ramsey County, against Second Chance (Minnesota v. Second Chance Body Armor Inc., Minn. Dist. Ct., No. C5-04-003467, complaint filed 4/13/04). That action does not name Toyobo as a defendant. Among other things, the Minnesota attorney general's lawsuit alleges that Second Chance concealed from police officers and the public defects in its Zylon-made vests. Second Chance also allegedly violated Minnesota consumer protection laws and breached express and implied warranties by falsely representing and warranting that its "Ultima" and "Ultimax" models vests provided ballistic protection and met certified standards. The action also alleges that Second Chance continued to sell the vests after it learned of deterioration problems and that the company failed to warn existing customers about the defects.

The Fairness Hearing for this case is on 9/30/04.

The Claims Deadline for this case is 3/30/05.


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